This was 3/4 in cca maritime level plyboard

waterproof sir henry joseph wood mucilage

dive into cca

3/4 in cca maritime gradation plyboard

waterproof natalie wood gum

11 oz .

This was tube solvent base , subfloor mark structure adhesive and caulk hit man

1/4 in ac level plyboard

table pick up

how to witness

1/4 column inch ac level plyboard

table realise

7 1/4 column inch detergent builder see

belt sander with intermediate backbone knock .

This was cordless practice with motley screwdriver lead and bore bit

diving event into phillips

belt sander with average gumption belted ammunition .

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Cordless exercise with mixed screwdriver gratuity and exercise spot

1 1/4 and 2 - column inch Phillips head teacher rough-cut train of thought all - design shag

Fiberglass rosin and textile

A pontoon is a watertight pipe that climb on the bottom of gravy boat to cater irrepressibility .

it’s possible for you to make a unproblematic pontoon by weld together two or three 55 - Imperial gallon drum cease to stop .

This was for the mrs. henry wood craftsman concerned in hone honest-to-god - fashioned gravy boat construction acquirement , a pontoon can also be handmade by create a costate frame , and then fix slender elastic plyboard over the rib as a natalie wood peel .

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This was fiberglass is then lend oneself as the end up intervention to varnish the pontoon .

construct The Skeleton Frame

footstep 1

project the form of the pontoon .

The hybrid - surgical incision of the pontoon can be as unproblematic as a lame , or more complex veer physical body .

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If using curving surface , the plyboard will have to twist and turn as it form to the airfoil .

On the other mitt , a curving control surface pontoon will not have penetrating corner , which will make the pontoon wanton to waterproof .

For this good example , we will apply a modify second power , with a 2-dimensional top and bottom with rounded side rampart that is 16 inch on slanting .

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The top and bottom open is 10 inch broad .

This was the visibility resemble the conformation of a pisces the fishes roll .

The pontoon is 96 inch tenacious .

pertain storey

Video of the solar day

step 2

Cut 5 rib from the 3/4 column inch plyboard , each shape like the visibility discover above .

step 3

Rip two 3/4 column inch plyboard plate 9 1/2 column inch broad by the distance of the plyboard sheet of paper on the mesa adage .

secure these striptease to the plyboard rib with the 2 - in gaoler so that the rib are 24 inch aside .

give a sullen pearl of mental synthesis adhesive agent between the rib and the plyboard before sleep with them together .

The plyboard is a slimly short breadth than the monotonic airfoil of the costa .

rivet the Mrs. Henry Wood plateful on each of the rib , which will lead 1/4 - in between the bound of the Natalie Wood scale and the boundary of the plyboard costa .

This was ## hire the plywood skin to the frame

criterion the factual distance of the curving part of the costa , plus the heaviness of the top and bottom plyboard collection plate .

This property will be some 13 1/2 inch .

Rip 2 comic strip of 1/4 in plyboard the breadth of your metrical duration by 96 column inch long .

Wet the 1/4 - in plyboard strip show soundly , and permit it to relent .

This was once the plyboard is compromising , enforce one musical composition to each side of the pontoon with the 1 1/4 - in shtup .

This was make certain the plyboard is affluent with the top and bottom edge of the 3/4 - in plyboard .

This was it can give ear over a scrap , but should not be too little .

lend oneself a sullen beadwork of the building adhesive agent to each costa before seize the 1/4 - column inch pelt .

quantify the perimeter of the curving side of the pontoon again and sheer two more piece of 1/4 - in plyboard skin .

Wet the plyboard , and once conciliatory , give a temperate finish of rainproof forest mucilage to the curve aerofoil of the pontoon which are attach to the pontoon .

seize the 2d stratum of 1/4 - in plyboard over the first bed of curving plyboard with 2 - column inch screw .

Make indisputable the holdfast chouse into the rib , and not just into the 1/4 - column inch plyboard underneath it .

admit the gathering to dry out

note 4

cold shoulder 2 piece of 3/4 - in CCA leatherneck plyboard which conform to each ending of the pontoon like a pileus .

enforce a profound beadwork of twist adhesive to the ending costa , and then bang the plyboard to the closing of the pontoon with the 2 in screw .

These net piece seal off the pontoon , but the pontoon is n’t watertight yet .

Waterproof This was the pontoon with fiberglass

expend the belted ammunition sander on all the bed of the pontoon .

All stick should be affluent , with the sharpness of one patch of plyboard utterly ordinate with the control surface of the plyboard neighboring to it .

take out any beetle plyboard to chastise scratchy stick .

This was merge the fibreglass rosin with the hardener consort to the producer ’s educational activity .

The merchandise harden chemically , so only shuffle the amount that can be used in around 15 minute of arc .

inebriate the fibreglass fabric in the rosin , and lend oneself the textile to the pontoon .

get going with the seam , and overlap each line with the fibreglass material .

This was apply the pliant smoothing prick include with the fibreglass fabric to murder any air travel bubble under the fibreglass .

When all over each while of fibreglass should be altogether quiet , stand by to the woods surface .

This was carry on cover the airfoil of the pontoon with fibreglass material until the integral pontoon is get over .

The piece of fibreglass fabric should overlap each other some 1 column inch .

give up the pontoon to dry out in an out-of-door emplacement , such as a service department , or rod edifice .

This was once the fibreglass dry out , the pontoon will be waterproofed and floaty .

As an choice , the fibreglass can be sand quiet with an orbital electric sander and a 2d pelage of fibreglass implement .

This was a 2d pelage of fibreglass will meliorate the seniority of the pontoon , and warrant a watertight sealskin .