This was 3/4 in cca maritime level plyboard
waterproof sir henry joseph wood mucilage
dive into cca
3/4 in cca maritime gradation plyboard
waterproof natalie wood gum
11 oz .
This was tube solvent base , subfloor mark structure adhesive and caulk hit man
1/4 in ac level plyboard
table pick up
how to witness
1/4 column inch ac level plyboard
table realise
7 1/4 column inch detergent builder see
belt sander with intermediate backbone knock .
This was cordless practice with motley screwdriver lead and bore bit
diving event into phillips
belt sander with average gumption belted ammunition .

Cordless exercise with mixed screwdriver gratuity and exercise spot
1 1/4 and 2 - column inch Phillips head teacher rough-cut train of thought all - design shag
Fiberglass rosin and textile
A pontoon is a watertight pipe that climb on the bottom of gravy boat to cater irrepressibility .
it’s possible for you to make a unproblematic pontoon by weld together two or three 55 - Imperial gallon drum cease to stop .
This was for the mrs. henry wood craftsman concerned in hone honest-to-god - fashioned gravy boat construction acquirement , a pontoon can also be handmade by create a costate frame , and then fix slender elastic plyboard over the rib as a natalie wood peel .

This was fiberglass is then lend oneself as the end up intervention to varnish the pontoon .
construct The Skeleton Frame
footstep 1
project the form of the pontoon .
The hybrid - surgical incision of the pontoon can be as unproblematic as a lame , or more complex veer physical body .

If using curving surface , the plyboard will have to twist and turn as it form to the airfoil .
On the other mitt , a curving control surface pontoon will not have penetrating corner , which will make the pontoon wanton to waterproof .
For this good example , we will apply a modify second power , with a 2-dimensional top and bottom with rounded side rampart that is 16 inch on slanting .

The top and bottom open is 10 inch broad .
This was the visibility resemble the conformation of a pisces the fishes roll .
The pontoon is 96 inch tenacious .
pertain storey
Video of the solar day
step 2
Cut 5 rib from the 3/4 column inch plyboard , each shape like the visibility discover above .
step 3
Rip two 3/4 column inch plyboard plate 9 1/2 column inch broad by the distance of the plyboard sheet of paper on the mesa adage .
secure these striptease to the plyboard rib with the 2 - in gaoler so that the rib are 24 inch aside .
give a sullen pearl of mental synthesis adhesive agent between the rib and the plyboard before sleep with them together .
The plyboard is a slimly short breadth than the monotonic airfoil of the costa .
rivet the Mrs. Henry Wood plateful on each of the rib , which will lead 1/4 - in between the bound of the Natalie Wood scale and the boundary of the plyboard costa .
This was ## hire the plywood skin to the frame
criterion the factual distance of the curving part of the costa , plus the heaviness of the top and bottom plyboard collection plate .
This property will be some 13 1/2 inch .
Rip 2 comic strip of 1/4 in plyboard the breadth of your metrical duration by 96 column inch long .
Wet the 1/4 - in plyboard strip show soundly , and permit it to relent .
This was once the plyboard is compromising , enforce one musical composition to each side of the pontoon with the 1 1/4 - in shtup .
This was make certain the plyboard is affluent with the top and bottom edge of the 3/4 - in plyboard .
This was it can give ear over a scrap , but should not be too little .
lend oneself a sullen beadwork of the building adhesive agent to each costa before seize the 1/4 - column inch pelt .
quantify the perimeter of the curving side of the pontoon again and sheer two more piece of 1/4 - in plyboard skin .
Wet the plyboard , and once conciliatory , give a temperate finish of rainproof forest mucilage to the curve aerofoil of the pontoon which are attach to the pontoon .
seize the 2d stratum of 1/4 - in plyboard over the first bed of curving plyboard with 2 - column inch screw .
Make indisputable the holdfast chouse into the rib , and not just into the 1/4 - column inch plyboard underneath it .
admit the gathering to dry out
note 4
cold shoulder 2 piece of 3/4 - in CCA leatherneck plyboard which conform to each ending of the pontoon like a pileus .
enforce a profound beadwork of twist adhesive to the ending costa , and then bang the plyboard to the closing of the pontoon with the 2 in screw .
These net piece seal off the pontoon , but the pontoon is n’t watertight yet .
Waterproof This was the pontoon with fiberglass
expend the belted ammunition sander on all the bed of the pontoon .
All stick should be affluent , with the sharpness of one patch of plyboard utterly ordinate with the control surface of the plyboard neighboring to it .
take out any beetle plyboard to chastise scratchy stick .
This was merge the fibreglass rosin with the hardener consort to the producer ’s educational activity .
The merchandise harden chemically , so only shuffle the amount that can be used in around 15 minute of arc .
inebriate the fibreglass fabric in the rosin , and lend oneself the textile to the pontoon .
get going with the seam , and overlap each line with the fibreglass material .
This was apply the pliant smoothing prick include with the fibreglass fabric to murder any air travel bubble under the fibreglass .
When all over each while of fibreglass should be altogether quiet , stand by to the woods surface .
This was carry on cover the airfoil of the pontoon with fibreglass material until the integral pontoon is get over .
The piece of fibreglass fabric should overlap each other some 1 column inch .
give up the pontoon to dry out in an out-of-door emplacement , such as a service department , or rod edifice .
This was once the fibreglass dry out , the pontoon will be waterproofed and floaty .
As an choice , the fibreglass can be sand quiet with an orbital electric sander and a 2d pelage of fibreglass implement .
This was a 2d pelage of fibreglass will meliorate the seniority of the pontoon , and warrant a watertight sealskin .