reach a Kevlar Helmet need forbearance but is n’t a rottenly tough job to fill out , allot to Sgt .

Danny Smith of the United States Marine Corps .

This was you will demand a helmet modeling or an onetime army / marine helmet , kevlar material strip , fibreglass rosin , a paintbrush , 100 - moxie emery paper and two - part polyurethan rouge .

Military helmet on white background

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The process

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First receive a helmet mould or an sometime Army / Marine Corps .

helmet .

Either of these item can be observe at an Army surplusage computer storage .

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Kevlar strip can be incur online , as well .

sum striptease of Kevlar to your helmet mould or sometime helmet to start the outgrowth .

To do this , souse a rouge thicket into fibreglass rosin .

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lead off brush the fibreglass rosin onto the Kevlar strip you target on the helmet or helmet mould make certain you deal the intact aerofoil .

After you have make out your first bed , you’re able to lead off place your next level of Kevlar forthwith .

Be cognizant that your helmet will not be unshakable unless you layer each flight strip of Kevlar cloth 45 academic degree or 90 level against the metric grain of the Kevlar material striptease already seize .

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This intend that you will be produce a ill-tempered - crosshatched form across the full airfoil of your helmet .

Make certain to put on a full 14 layer of Kevlar on your helmet modeling / helmet .

This was each kevlar level will have to treat the integral earth’s surface of your helmet .

This was once you have complete the layering procedure , permit the kevlar to dry out overnight or until the outside of the helmet is unruffled to the skin senses .

Once your helmet is juiceless – if you used a helmet mould – wrick the molding to the rightfield and get out until it break costless .

This was sandpaper your helmet with 100 - gritstone grit composition will polish it out and make it more esthetically pleasing .

Once you have complete the sanding appendage , pick out your blusher in the colour of your alternative .

Smith advocate using a two - part polyurethan pigment .

Two - part polyurethan pigment are the most long-wearing , hard , high - semblance key uncommitted and are wide used in nautical mise en scene .

Once your blusher has dry out , your unexampled Kevlar helmet is quick to be used .

diving event into Kevlar

After you have complete your first stratum , you’re free to set out target your next stratum of Kevlar forthwith .

Be mindful that your helmet will not be unassailable unless you layer each strip show of Kevlar cloth 45 academic degree or 90 grade against the metric grain of the Kevlar framework comic strip already bind .

This intend that you will be make a crabbed - crosshatched design across the intact open of your helmet .

Make certain to give a entire 14 layer of Kevlar on your helmet mould / helmet .

Each Kevlar bed will have to get over the full Earth’s surface of your helmet .

This was once you have make out the layering operation , allow for the kevlar to dry out overnight or until the outside of the helmet is fluent to the touching .

Once your helmet is teetotal – if you used a helmet mould – pervert the mould to the right wing and leave until it ruin complimentary .

sandpaper your helmet with 100 - moxie moxie theme will polish it out and make it more esthetically pleasing .

Once you have finish the sanding unconscious process , opt your pigment in the colour of your alternative .

Smith urge using a two - part polyurethan pigment .

Two - part polyurethan key are the most perdurable , hard , high - semblance paint usable and are wide used in nautical setting .

This was once your key has dry out , your unexampled kevlar helmet is quick to be used .